Quick Turn Assembly How Printed Circuit Boards Are Being Made Faster, Better And Smarter
Quick turn PCB assembly doesn’t have to be overly expensive.
Considering the technology on hand, this can seem like a surprise. When you factor in the materials being used and the specialized skill sets being employed, it’s not unheard of to believe the PCB fabrication process will reach impressive figures each and every time. Circuit boards are in high demand, however, and speed is becoming the standard both businesses and customers want. Quick turn PCB assembly does much better when it combines the efficiency of machine assembly with the careful perspective of human oversight.
There are ways to save money even as you dip into one of the fastest growing technological industries in the world.
Did You Know?
Prototype PCB assembly has swept us all up in convenience. It’s through looking at how far we’ve come can we move forward properly. Just 50 years after the introduction of printed circuit boards they reached $7 billion for the first time. A mere five years later they would exceed $10 billion. Demand has steadily grown higher and higher as we enjoy the products printed circuit boards provide us, causing PCB manufacturing companies today to go the extra mile preparing for the changes down the road.
Embrace Digital Applications
Each printed circuit board is a manifestation of human ingenuity and modern manufacturing. Digital applications smooth over what used to be a tedious process and offer more options for engineers who need to create new templates in a short amount of time. Board designers rely heavily on computer-aided design systems to craft different circuit board layouts. This highly delicate process can craft conducting paths that are up to 0.04 inches or smaller, making specialized software a must-have for a quick turn PCB assembly service.
Reduce The Margin For Error
Because of the complexity of the PCB fabrication process a lot can go wrong. It’s in a manufacturing company’s best interest to reduce the margin for error as much as possible to keep costs low and purchases high. Problems caused by a faulty printing technique, for starters, account for over 70% of all surface assembly issues. This doesn’t even take into account the quality of components or printed boards. The days of constructing everything by hand has long since passed. An automatic line can both place and solder more components than 50 highly skilled operators.
Use The Right Materials
Any circuit board that outdoes its predecessors is one that has the best materials to choose from. Printed circuit boards rely heavily on copper for their primary function, with a heavy copper PCB having a thickness of three ounces in both the inner and outer layers. Trace thickness is a term used to measure how much copper is used by PCB designers in the assembly process. While one ounce is the standard, this number can easily change. The most common multilayer boards are the four layer, six layer and eight layer models.
Affordable And Fast Turnkey PCB Assembly
Customers want a reliable product. Employees want a smooth working environment. Businesses want to meet their monthly figures. Just like the careful assembly process that goes into constructing a printed circuit board, your chances of achieving all of the above and then some means taking note of every single detail. Machine assembly has made it easier than ever to address any sized order, crafting high quality printed circuit boards in just a fraction of the time hand placement would take. Some PCB assembly services can even take five days or less.